Ensuring Lone Worker Safety: A Case Study of Ortec's Oil and Gas Refinery Operations with Aatmunn’s Connected Safety Platform

In hazardous industries like oil and gas, lone worker safety is a critical concern. For companies like Ortec, ensuring that field workers can operate safely while maintaining cost efficiency is a top priority. This case study delves into how Ortec, a Netherlands-based company, enhanced its lone worker safety by utilizing Aatmunn's connected safety platform, leading to both improved worker protection and significant cost savings.

Challenges of Lone Worker Safety in Hazardous Environments

Ortec’s field maintenance teams frequently operate in dangerous conditions at oil and gas refineries. Due to the high-risk nature of these environments, Ortec traditionally sent two workers to each job, ensuring that if one worker encountered an issue, the other could assist. This doubled the labor and travel costs, placing a strain on the company’s resources.

Ensuring the safety of workers operating in such environments was not only a logistical challenge but also a matter of compliance with stringent safety regulations. As field maintenance jobs often involve working with heavy machinery, exposure to hazardous materials, and operating in isolated areas, Ortec needed a robust solution that could minimize risks while reducing operational costs.

The Solution: Aatmunn’s Comprehensive Connected Safety Platform

To address these challenges, Ortec implemented Aatmunn’s Connected Safety Platform, which is designed to protect lone workers through real-time monitoring, geolocation tracking, and seamless communication features. The solution integrates smart hardhats, geofencing, and emergency response systems, ensuring that workers remain safe and supervisors are alerted immediately in the event of an emergency.

Key Features:

  1. Guardhat Smart Hardhat: Ortec workers were equipped with Guardhat Communicator smart hardhats, which allowed for real-time communication, location tracking, and automatic detection of hazards​.
  2. Geofencing and Geolocation Tracking: The platform established virtual safety zones. When a worker entered a hazardous area, supervisors received an alert. The geolocation feature also enabled real-time tracking of worker movements​.
  3. Emergency Response Integration: Aatmunn’s platform was integrated with local emergency response services, ensuring rapid assistance in case a lone worker encountered a life-threatening situation​.
  4. Audio/Video Communication: Workers could communicate via audio and video calls directly from their smart hardhats, facilitating immediate consultation with remote experts if a technical issue arose​.
  5. SOS Alerts and Safety Control Center: Workers could send SOS alerts when in distress, which were instantly received at the Aatmunn Safety Control Center, enabling rapid intervention​.

Results of the Implementation

After deploying Aatmunn’s Lone Worker Safety Solution, Ortec saw remarkable improvements in both worker safety and operational efficiency:

  • Lone Worker Safety in Hazardous Areas: The system ensured that lone workers operating in high-risk environments were monitored and protected at all times. The combination of real-time tracking, geofencing, and SOS alerts significantly reduced the risks associated with working alone in dangerous conditions​.
  • Cost Savings: By implementing Aatmunn’s platform, Ortec was able to reduce its staff requirements for each field maintenance job. Previously, two workers were required for safety purposes; now, one worker could safely perform the job with the support of the connected safety system. This led to considerable cost savings in terms of both labor and travel expenses​.
  • Labor Cost Reduction: The ability to send one worker instead of two resulted in significant labor cost reductions. Additionally, the system’s efficiency meant fewer travel expenses and a reduction in time spent on-site, further driving down operational costs​.

How Aatmunn’s Solution Enhances Lone Worker Safety

Aatmunn’s Lone Worker Solution addresses multiple aspects of safety through its connected technology, which ensures that lone workers are never truly alone. The system acts as a safety net, constantly monitoring worker locations, detecting hazardous conditions, and providing an instant communication link between workers and supervisors.

1. Real-Time Location Tracking and Geofencing:

With the real-time tracking feature, supervisors can monitor workers’ locations and ensure they stay within safe zones. If a worker inadvertently enters a hazardous area, an automatic alert is triggered, allowing the company to take immediate action. This feature is particularly useful in large, sprawling industrial sites where visibility is often limited.

2. Automated Safety Protocols:

Aatmunn’s solution is equipped with pre-configured safety protocols, such as automated SOS alerts and emergency responses. These systems ensure that if a worker is injured or unable to manually call for help, the platform automatically raises the alarm, ensuring swift action is taken.

3. Remote Expert Assistance:

The ability to make audio and video calls directly from the field has proved invaluable for workers facing complex challenges. Rather than waiting for an expert to arrive on-site, workers can instantly connect with remote experts, saving both time and resources. This also helps to minimize equipment downtime, keeping operations running smoothly.

4. Cost Efficiency Through Workforce Optimization:

One of the most significant benefits of the system is its ability to optimize workforce deployment. Previously, the risk associated with lone worker operations meant that Ortec had to send two workers to every job. However, with Aatmunn’s system in place, the company could safely reduce this to one worker per job, cutting labor and travel expenses without compromising safety​.

Conclusion

The successful deployment of Aatmunn’s Lone Worker Solution at Ortec’s oil and gas refinery operations demonstrates the transformative impact of connected safety technologies. By leveraging real-time monitoring, geofencing, and integrated communication tools, Ortec was able to enhance worker safety while simultaneously reducing operational costs. Aatmunn’s system not only protected workers in hazardous areas but also optimized workforce allocation, allowing the company to operate more efficiently and cost-effectively.

For any organization dealing with high-risk environments and lone workers, Aatmunn’s solution represents a powerful tool for safeguarding employees while improving the bottom line.